| 2026-07-12 |

DOCFIX-189: re-audit the max-context session's troubleshooting + docs
...
Operator-instructed re-evaluation. The 2026-07-12 session authored its docs and
module comments WHILE WORKING FROM A WRONG DIAGNOSIS, at a context limit, so its
reasoning was re-checked rather than just its one-line bug (DOCFIX-188).
Headline: the settings it changed are mostly fine and are RETAINED. The reasoning
it recorded was not -- it attributed the fault to whatever knob was being turned,
on no evidence, four separate times. It also left one silently-dead knob.
FALSE CAUSAL CLAIMS (corrected at the source, opnsense-edge/main.tf). The disk
shape, q35->i440fx, the serial console and svm-disable were EACH written up as a
contributing cause. None changed the symptom -- the fault sat at a deterministic
262 bytes through all of them. All four settings RETAINED (each defensible on its
own merits); only the false justifications are gone. The serial console earned its
keep, but it REVEALED the fault, it did not change it.
DEAD KNOB (real functional defect). `disk_size_bytes = 16 GiB` did nothing once
DOCFIX-187 made the disk a direct copy; unused variables are legal HCL so neither
validate nor plan complained. MEASURED: the live disk is 11.00 GiB, not 16.
Removed from main.tf + module variables; real sizing is opnsense-prep-image.sh's
GROW (+8G). Proof it was dead: tofu plan is byte-identical before/after removal.
STALE/UNSOURCED FACTS. "Opteron_G3" is a red herring -- the host is really an AMD
EPYC 9965 (Zen 5, family 26); libvirt's CPU-model DB doesn't know family 26 and
falls back to the oldest name, and the prior session partly built its nested-virt
theory on that artifact. "OPNsense's 3 GB min" is unsourced -- annotated, do not
propagate. DOCFIX-186's backing_store parenthetical is stale (same conclusion,
different mechanism). DOCFIX-187's changelog gains a SUPERSEDED-IN-PART header.
KEPT: DOCFIX-186's apparmor + config-iso-staging findings are real and measured.
DOCFIX-185 (operator transport ruling) untouched.
STANDING LESSON: when a change does not fix the symptom, do not write it up as
though it did. A fault that is deterministic and immune to every knob you turn
means you have not yet touched the cause.
Gauntlet ALL GREEN (52); repo-lint 0 fail; tofu fmt/validate/plan clean.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Y117t1F525ba9r1vXSBETk
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DOCFIX-188: root-cause the OPNsense boot triple-fault -- libvirt memory_unit (guest had 2 MiB)
...
The 2026-07-12 triple-fault was never a CPU/nesting/machine/console problem.
dmacvicar/libvirt >=0.9 reinterprets `memory` as raw libvirt units (KiB), not
MiB (the 0.8-era meaning the modules were authored against). With no
`memory_unit`, `memory = 2048` rendered `<memory unit='KiB'>2048</memory>` ->
QEMU `-m size=2048k` = 2 MiB. boot2 fits in 2 MiB and echoes /boot.config;
/boot/loader does not -- hence the deterministic 262-byte fault, immune to every
knob the prior window turned.
Measured every hop: module input -> tofu state -> domain XML -> virsh dominfo
(Max memory: 2048 KiB) -> live QEMU cmdline.
FOUNDATIONAL: the identical defect was latent in all three VM modules --
opnsense-edge (live blocker), cloudinit-vm (MAAS/NetBox/GitBucket, the next
step), node-vm (Stage 3). Every VR1 VM would have gotten 1024x too little RAM.
- memory_unit = "MiB" on all three libvirt_domain resources (memory_mib = 2048
value untouched -- it now means the 2 GiB always intended).
- Corrected the disproven "svm is ROOT CAUSE" comment in opnsense-edge; the
setting is retained as legitimate hardening, the false claim is not.
- Guard: opentofu-validate.sh S1 + --check-memory-unit flag. `tofu validate`
cannot catch this (memory_unit is optional => omitting it is schema-valid,
which is exactly how it shipped). Harness T3 is a true negative test: the
fixture IS the shipped defect. Harness 1 -> 4 PASS.
- Incident report gains a READ-THIS-FIRST box so nobody re-chases the CPU theories.
Gauntlet ALL GREEN (52 harnesses); repo-lint 0 fail; tofu fmt/validate clean.
Live boot verification remains a separately-gated operator step.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01Y117t1F525ba9r1vXSBETk
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DOCFIX-187: opnsense-edge module boot fixes + boot-triple-fault incident report
...
Office1 OPNsense edge first-boot debugging. Several correct module fixes made;
the boot is NOT yet resolved (BTX-loader triple-fault under double-nested virt),
documented as an OPEN incident for the next session.
Module (opentofu/modules/opnsense-edge/main.tf), all kept (a working config
needs them, none resolved the fault):
- serial console (nano is serial-only; the module had none) + boot-log capture
- machine q35 -> i440fx (pc)
- disk COW-overlay -> direct per-VM copy (matches virt-install --import)
- CPU host-passthrough with AMD svm disabled (documented AMD nested-virt fix;
note the provider key is `features` plural, not `feature`)
Incident report docs/incident-20260712-opnsense-edge-boot-triplefault.md: full
symptom (boot2 echoes /boot.config then triple-faults loading /boot/loader, a
consistent 262-byte fault confirmed fresh each boot), environment (double-nested
AMD Opteron_G3), everything tried, and ranked next steps (full CPU flags
+kvm_pv_eoi/+kvm_pv_unhalt, add a video device for the -D dual console, mem 4G,
UEFI/OVMF, outer-hypervisor CPU). Ledger checkpoint added; session at context
limit.
repo-lint 0 fail; module tofu validate Success.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
|
| 2026-07-10 |

DC-DC Stage 1 (dc-dc-phase0): first real execution + scaffold/tooling fixes
...
First end-to-end run of a DC-DC runbook against real infrastructure (vcloud host,
OpenTofu v1.12.3). Applied 13 libvirt objects (6 DC1 planes, dc1/office1/dc2
pools, office1-local, 3 mesh legs, all MTU 9000); prior VR0 nets torn down (wan
kept as a gap-#17 model); DC2 planes deferred (NetBox supernet), DC2 storage wired.
DOCFIX-178: scripts/prereqs/ idempotent workstation prereq installers + a
Prerequisites section in the runbook + tests/prereqs/ (25/25). Runbooks must
not assume prereq runtimes.
DOCFIX-179: OpenTofu scaffold first validation + apply. Per-module
required_providers (child modules do NOT inherit provider SOURCE -> OpenTofu
inferred nonexistent hashicorp/libvirt); tofu fmt -recursive; provider "maas"
deferred to Stage 3 (kept a sensitive key out of Stage-1 plan/state);
repo-lint now skips the .terraform/ provider cache; .terraform.lock.hcl added.
DOCFIX-180: dc-dc-phase0 runbook as-executed corrections folded in at phase
close (two MTU domains, non-pristine-host handling, Step-9 13-resource plan,
-input=false, Known-Gap resolved).
repo-lint 0 fail; prereqs harness 25/25; repo-lint harness 34/34.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
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DOCFIX-148: OpenTofu module audit pass + provider-docs skill reference
...
Audited every "UNVERIFIED"/"inferred"/"assumed" marker across all 9 modules
built this session rather than leaving them as-is. Found and fixed a real
documentation error: opnsense-edge's comments claimed devices.interfaces
list order directly sets OPNsense's LAN/WAN role. Researching OPNsense's own
interface-assignment model showed this conflates two things -- list order
plausibly controls which vtnetN device number a NIC gets (libvirt's own
docs: auto-assigned PCI addresses "usually match" XML order for a simple
topology), but the actual LAN/WAN role is a separate, explicit mapping set
inside config.xml itself ("vtnet0=WAN" is a convention some guides choose,
not an enforced rule). Corrected main.tf's comments and both
lan_network_name/wan_network_name variable descriptions -- no config.xml
exists in this repo yet, so this fixes documentation accuracy for whoever
writes it next, not current behavior.
Confidence upgraded (not just re-hedged) on three other items: node-vm's
boot={order=N} shape (confirmed the provider 1:1-mirrors libvirt's own XML,
and libvirt's own docs confirm the single-attribute shape), create.content.url
accepting local paths (second independent source), and the genisoimage
flags (confirmed standard, cleanly separated from the still-open question of
whether OPNsense's Importer actually reads the result). Confirmed safe:
maas_vm_host's zone/pool computed-if-unset behavior.
Added .claude/skills/openstack-cloud-ops/references/opentofu-provider-docs.md:
indexes every provider/doc source used this session with exact URLs and
confirmed versions, plus the fetch methodology that actually worked
(Registry doc pages are JS-rendered, use GitHub instead; branch names vary,
check default_branch via the API; real example .tf files beat doc-summarized
prose for syntax questions). Wired into SKILL.md's routing table,
cross-referenced from opentofu/README.md in both directions without
duplicating content.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01QrcJx8TUar7pYAvpGJw57A
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DOCFIX-146: opnsense-edge module + nano-image/config-ISO prep scripts
...
Implements the mechanism identified in today's OPNsense deployment research
(cloud-init confirmed unreliable on FreeBSD; the real native mechanism is
OPNsense's Configuration Importer, which scans an attached volume for
/conf/config.xml and gained ISO9660 support specifically for VM/cloud
automation).
scripts/opnsense-prep-image.sh: downloads the nano image, decompresses,
converts raw->qcow2, resizes -- work create.content.url almost certainly
can't do itself (a plain fetch, no decompression). No hardcoded mirror URL;
OPNSENSE_MIRROR_BASE is required explicitly.
scripts/opnsense-build-config-iso.sh: builds the ISO9660 image containing
/conf/config.xml that the Configuration Importer picks up.
opentofu/modules/opnsense-edge: wires both together, mechanically identical
to modules/cloudinit-vm's cdrom-attach shape but with no libvirt_cloudinit_disk
resource (wrong format for this). Explicit lan_network_name/wan_network_name
variables rather than an ordered list, since OPNsense's interface-1-is-LAN
convention makes list-ordering a real place for a silent mistake to hide. No
PXE boot-order attribute used -- this VM boots from its own disk, not the
network, so node-vm's flagged-unverified boot field doesn't apply here.
Both new scripts' harnesses (4/4, 3/3) exercise REAL missing-tool guards --
qemu-img/genisoimage/xorriso are all genuinely absent from this environment.
Two things flagged, not presented as fact: whether the Importer's ISO9660
behavior holds on a real boot, and whether interface list-order reliably
maps to LAN/WAN NIC enumeration for this guest. config_iso_path has no
default -- real config.xml content per site is still undesigned. Not
instantiated in root main.tf.
Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01QrcJx8TUar7pYAvpGJw57A
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